Celeros Flow Technology injects new life into 40 year old SAGD pump to extend heavy oil production for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to extend production. The pump – a Mather & Platt BB5 – was greater than 40 years old and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive pressure, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the surface. In order to boost extraction on this venture, the customer wanted to increase water temperatures from 90° C to 140° C. However, there have been considerations that the existing pump might not be ready to ship this requirement. Nozzle hundreds had been a selected concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked provider of some 20 years, for assistance.
Mather & Platt is one of several heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering team undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. Hilarious revealed that the pump had suffered a selection of seal failures over time that had broken the stuffing box and affected operational effectivity. There had additionally been no maintenance interventions for many years – however the pump had by no means actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the unique pump that it had continued to operate in such harsh conditions and with no common upkeep over such an extended period of time. More importantly, it gave us confidence that a thorough overhaul may achieve the desired improvement in performance, saving the client the cost and misplaced production time that can be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite factor evaluation was undertaken to confirm that the nozzle hundreds would stand up to the desired temperature improve. As Effortless , the pump is now able to delivering steam at the higher temperatures required. The seal upgrades guarantee it meets the latest specs.
Concludes Mike Golds: “We are really happy with the outcome of the SAGD pump improve. It has not solely achieved the desired production enhance for the shopper, but also supplied a extra sustainable and cost-effective answer than whole pump substitute. Using trendy engineering and evaluation, we have been in a position to give the prevailing pump a new lease of life and guarantee it will proceed to carry out nicely for many extra years.”
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