Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of business oil filtration methods, has helped to considerably enhance the product quality of chilly rolling sheets for its metal industry shopper, by putting in a FiltraMag+ from Eclipse Magnetics inside its annealing process.
Filtramag’s integral twin circulate expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a traditional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection efficiency was inadequate and significant issues had been occurring with the quality of its completed merchandise.
An ECL is used inside the steel industry to assist clear and strip the floor of the steel sheet of rolling mud by utilizing an alkaline resolution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleaning cold rolled metal than typical cleansing processes, the instability of the chemical substances can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a level of protection within these circumstances, its effectiveness may be significantly decreased, resulting in contamination removal between 30-40%. Despite the magnetic curler being put in, the alkaline answer was still heavily saturated with dust particles and was suffering from an unstable PH stage that combined had been resulting in vital rusting in the course of the process resulting in scratching of the final product.
Filtramag+ offers fine particle extraction efficiency within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to make sure optimal effectivity of the ECL and simply having any magnetic filter or separator isn’t assured to solve the ferrous contamination downside. The effectivity of the filtration is dependent upon the magnetic materials kind, dimension of the magnet, magnetic energy and likewise the fluid circulate dynamics. A low energy magnet or minimal publicity to the fluid will not carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic curler.
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It is essential not only to make use of the right product for the process in query, however the higher degree of answer safety supplies extra advantages, together with prolonging the lifespan of the pump as well as a discount in associated costs related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, decreased contamination on this software throughout the alkaline solution from 400mg/m2 to just 30mg/m2 by removing the fine dust particles that had been inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India explained: “The magnetic curler was not providing sufficient protection to the fluid on this utility, and it highlights the significance of selecting the correct method of magnetic safety. Due to the nice particles circulating throughout the alkaline answer, important rusting was being created during the ECL process that was inflicting harm to the metal sheet. We really helpful Filtramag+, a extremely efficient magnetic filtration system to our shopper as its ability to take away even the best particles from fluids would significantly improve the issues that the enterprise was facing. By putting in the Filtramag+, our shopper was immediately offered higher levels of safety towards the injury that have been being attributable to the contaminated solution. We work often with Eclipse Magnetics high-performance products and always see important, positive results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective for use with materials which have lower magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow technology making certain that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single move through the filter.
As a result of the set up, the company is now not affected by damaged finished components, has decreased its scrappage and waste, in addition to prolonging the lifetime of the pump.

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