The UN has declared 2022 the “International Year of Glass”. This places even more focus on production situations in the energy-intensive glass business, and environment friendly technologies alongside the complete worth chain are significantly in demand. Vacuum technology also has a significant influence on sustainability in glass manufacturing – as a outcome of stable vacuum is needed in many processes. Atlas Copco focuses on offering energy-efficient, intelligent, and sustainable vacuum options to manufacturers worldwide. They have provided the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ collection of vacuum pumps are a spread of extremely efficient, clever vacuum pumps with Variable Speed Drive (VSD) know-how.
Individual glass packaging for bottling companies
Noelle + von Campe produces particular person glass packaging for bottling firms. The individualized bottles and jars are given their form and the ultimate touch utilizing vacuum technology. The last contact consists of including a customer’s brand or name. When shaping the glass, higher embossing of the brand or any lettering is achieved if the trapped air between the glass mildew and the precise glass has been eliminated as best as attainable. With an output of 650 million jars per year, the proper vacuum system is an important element for the effectivity of the complete plant for Noelle + von Campe. Freebie , with its application experience and expertise in supplying vacuum pumps to the glass industry, knows the precise necessities of the market. They have a long history in partnering with glass manufacturers. Their solutions and installations are made to measure for every particular person customer. This was one of the causes Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her production facility.
Energy savings with Variable Speed Drive (VSD) know-how
The use of vacuum know-how alone saves lots of energy: the same production outcome could also be achieved with compressed air but would eat more vitality. With its innovative motor idea for glass manufacturing, the Atlas Copco GHS VSD+ sequence is certainly one of the most energy-efficient oil-lubricated vacuum pumps available on the market: with the VSD variable speed control, the screw pumps could be adapted exactly and rapidly to the respective vacuum requirement. Variable velocity and the set level management presents optimum vacuum levels. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved around 27% in energy costs.
Increased stability in the vacuum provide
The lowered vitality consumption isn’t the one advantage of the GHS VSD+ vacuum answer. The entire vacuum supply at Noelle + von Campe is now extra stable than before. „When Backdoor modify tools or adapt our processes, for example, the model new central vacuum system continues to reliably provide our entire production“ stories Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an essential factor for us, as a end result of the dependable, uninterrupted vacuum provide in turn has a direct effect on the quality of our finish products. And when it comes to the standard of our jars and bottles, neither we nor our prospects make any compromises“, Timo Scherf emphasizes.
Significantly quicker amortization
According to Atlas Copco sales engineer Oliver Heitjohann, further value reductions are generated by the ES central control: „The clever system coordinates the usage of the vacuum pumps with each other – this protects even more costs, also for upkeep and electrical energy. A massive advantage: the shoppers also achieve considerably faster amortization“. The ES16 central controller can monitor and management a quantity of GHS VSD+ vacuum pumps simultaneously. The good management system balances and optimizes the efficiency of all machines, decreasing the general power consumption. Compared to competitor products, the intervals between maintenance are additionally longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise stage, space-saving design and the truth that the pumps are provided in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the finishing touches not solely to the merchandise but also to the manufacturing process. This is the place Atlas Copco’s intensive expertise in working with glass producers pays off. That is why Atlas Copco additionally personalized the piping of the vacuum pumps. Atlas Copco is thus, as it had been, a one-stop store for glass manufacturers – from the pump to the connection techniques. And so, on stability, Noelle + von Campe will get extra for much less: extra vacuum, more control and extra stability for less power consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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